Job Title: Calendaring OperatorDepartment: Production / Calendaring SectionReports To: Calendaring Supervisor / Production ManagerLocation: [Insert Location]Employment Type: Full-Time / Shift Work
The Calendaring Operator is responsible for operating calendaring machines used to produce rubber sheets or coated fabric/cords with consistent thickness, surface quality, and adhesion. This role ensures precise control of material feed, temperature, pressure, and speed to meet strict product specifications and safety standards.
Set up and operate calendaring machines to produce rubber or cord-coated materials as per product specifications.
Feed raw materials (rubber compound, fabric, steel cords, etc.) into the machine and ensure correct alignment and tension.
Adjust machine parameters such as roller gap, temperature, speed, and pressure.
Monitor the thickness, width, and surface quality of output material in real time.
Conduct in-process inspections and quality checks using calipers, micrometers, or other measuring tools.
Perform routine machine cleaning and ensure rollers and feeding systems are free of contamination.
Accurately complete production records, quality checklists, and downtime logs.
Identify and report machine malfunctions or material defects to supervisors or maintenance teams.
Follow safety procedures, wear appropriate PPE, and maintain a clean, safe work environment.
Assist in changing rollers, cleaning build-up, and troubleshooting process variations when required.
Education: Minimum SPM or equivalent. Technical/vocational certification in mechanical or manufacturing fields is an advantage.
Experience:
1–2 years of experience operating calendaring machines or similar heavy industrial equipment preferred.
On-the-job training can be provided for candidates with strong mechanical aptitude.
Knowledge of calendaring process and materials used in rubber or textile coating.
Ability to interpret work instructions, production schedules, and technical drawings.
Attention to detail for monitoring product thickness and quality.
Good physical stamina and coordination.
Basic troubleshooting and mechanical skills.
Strong awareness of safety and quality assurance standards.
Industrial manufacturing environment with heat, noise, and exposure to moving machinery.
Standing and operating machines for extended periods.
PPE such as gloves, safety shoes, ear protection, and safety glasses required.
Shift work including nights, weekends, and public holidays may be necessary.
Output quantity vs. production target
Product thickness consistency and surface quality
Material waste and rework rate
Machine uptime and operating efficiency
Compliance with safety and cleanliness standards